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Telephone Systems

KNTECH KNEx1 Explosion Proof Telephone

Intrinsically safe telephone in glassfibre-reinforced SMC, powered from the line alone.

The KNTECH KNEx1 is an IECEx-certified intrinsically safe telephone in a moulded SMC glassfibre-reinforced polyester body. It is powered from the telephone line with no external supply or battery, sealed to IP66 with IK09 impact protection, and its stainless steel armoured handset holds over 170 kg.

  • Line powered: no external power or battery required
  • IP66 with IK09 impact protection; handset holds over 170 kg
  • Soft lock restricts dialling to the 50-number phone book
SPECIFICATIONS
Model KNEx1
Body SMC 2600 glassfibre reinforced polyester, 270.9 x 235.8 x 111.15 mm
Marking IECEx; Zone 2, Ex e ib mb IIC T6 Gb per KNTECH
Protection IP66, impact IK09
Temperature Operating -25 to 60 C, storage -30 to +70 C

Description

The most important thing about this telephone is that it needs no power. It is an analogue set that runs from the telephone line itself - no external supply, no battery - and in a hazardous area that is a significant simplification. Every power feed into a classified area is a cable, a gland, a certified supply and a piece of paperwork. A telephone that arrives on two wires and works removes all of it, and it also means the telephone keeps working when site power does not, which is precisely when someone will want to use it.

The body is SMC - sheet moulding compound, a glassfibre-reinforced polyester, quoted as SMC 2600 - rather than metal. That is a deliberate choice for this class of product: it is non-metallic, so corrosion is not a concern in salt or chemical atmospheres, and it is lighter than a die-cast housing while still taking impact. KNTECH rate it IP66 for ingress and IK09 for impact, and the stainless steel armoured handset is specified to hold over 170 kg, which is a blunt way of saying it survives being used as a handhold and being dropped from height on its cord.

On certification, KNTECH state IECEx and give the marking as Zone 2, Ex e ib mb IIC T6 Gb, while describing the wider range for Zone 1 and Zone 2 with Ex II 2 GD covering dust. Those are different claims, and the certificate for the variant supplied is what governs - we confirm it against your hazardous area classification before quoting rather than reading it off a web page. Worth noting that the marking quoted is IIC, which is the widest gas group and covers hydrogen and acetylene, and T6, the most restrictive temperature class.

The feature set is built around controlling who can call what, which is unusual and useful. A full soft lock restricts the telephone to dialling only numbers held in its 50-entry phone book; a half soft lock restricts it to numbers starting with a permitted prefix. On a plant telephone that stops it becoming a free public phone while still allowing every operational destination. There is a two-line alphanumeric LCD with four selectable backlight levels, a programmable welcome message, busy tone detection to release the line automatically, ringing at 95 dB in 1 m with ten selectable melodies, loudspeaker listening at 70 dB in 1 m, and four-level adjustment of ring, hands-free and receiver volume.

The handset has a dynamic receiver with inductive coupling for hearing aids and an electret noise-cancelling microphone. The keypad is flush-mounted stainless steel with 21 keys carrying numbers and letters for programming. External functions provide for an additional loudspeaker, an extra earpiece and a ring sounder, and a dry contact for external control automation is available as an option. It matches most PABX, PBX and PAX systems, dials DTMF, weighs 5.8 kg, and operates from -25 to 60 degrees C with storage down to -30 and up to +70.

Features

  • Line powered. No external power or battery required, so no power feed into the classified area and no failure when site power drops.
  • Non-metallic SMC body. Glassfibre-reinforced polyester, so corrosion is not a concern in salt or chemical atmospheres.
  • IP66 and IK09. Sealed against water and dust, and rated for impact.
  • Armoured handset holding over 170 kg. Stainless steel, for the way these actually get treated.
  • Soft lock dialling control. Full lock to the 50-entry phone book, or half lock to a permitted prefix.
  • Heard and seen. Ringing at 95 dB in 1 m with ten melodies, loudspeaker listening at 70 dB in 1 m, backlit two-line LCD.
  • Hearing aid support. Dynamic receiver with inductive coupling, plus a noise-cancelling electret microphone.
  • Busy tone detection. Releases the line automatically rather than holding it.
  • Works with existing exchanges. Matches most PABX, PBX and PAX systems.

Applications

Where an intrinsically safe telephone is the right approach.

  • Coal mines and coal preparation plants. KNTECH cite the mine safety coupler and production scheduling systems specifically.
  • Oil platforms and offshore installations. Non-metallic body in constant salt.
  • Power plants. Including the nuclear dispatch application shown.
  • Steel plants and ports. High temperature, high noise and heavy pollution, in KNTECH's words.
  • Chemical and petrochemical areas. Where corrosion rules out a metal housing.
  • Any area with no local power. Where line powering removes the need for a certified supply.

Support & Documents

PT Vivo Asia Teknologi Indonesia supplies industrial telephony as a designed and commissioned system rather than as a boxed item. Our scope typically covers:

  • Station schedule and area classification review for every proposed location.
  • Selection of indoor, weatherproof or explosion-proof stations to suit each area.
  • Exchange, cabling and power design, including line monitoring where required.
  • Supply, installation, termination and commissioning.
  • Integration with PAGA, fire and gas, and any existing PABX or IP telephony.
  • Audibility checks in noisy areas, and ongoing maintenance and spares.

Ratings, approvals and electrical details vary by variant and are confirmed against the current manufacturer datasheet at quotation stage. Send us your station schedule and the hazardous-area classification for each location, and we will come back with the right variants and a full bill of materials.

Use the enquiry button above for a datasheet, a specification or a project quotation.

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